Cell Desk Noticed Outfeed Desk Packs In Storage

Synopsis: After Carl Spencer bought his cupboard enterprise and moved throughout the nation, he needed to match a brand new woodworking setup in a single bay of a storage. A key technique of his design was to place all of his tools on wheels. On this article, he demonstrates how he constructed a cupboard that homes clamps and benchtop instruments and that serves as an outfeed desk for his desk noticed. As a result of it’s on wheels, it will probably help each ripcuts and crosscuts. Made from MDF, the cupboard has solid-wood edging and a laminate high.

After I bought my cupboard enterprise in Washington State and moved to a small city exterior Nashville, my private woodworking setup downsized from a ten,000-sq.-ft. industrial store to a single bay in a storage. So I put all of my tools on wheels, which lets me transfer the automobiles out of the remainder of the storage and broaden my woodshop as wanted.

One factor I missed from my industrial store was the big outfeed desk that wrapped across the cupboard noticed, supporting ripcuts and crosscuts on materials of any measurement. I spotted that my greatest equal within the new house can be a cell model of that desk, with storage beneath it.

Whereas alternate options exist which might be extra compact than an enormous desk or cupboard for outfeed help, they have a tendency to fall quick for me. Curler stands may be awkward to arrange and use. And folding extensions that connect to the again of the noticed are restricted in size by the peak of the noticed desk.

This compact cell outfeed desk is simply the precise measurement for the job, however no larger. Assembled with dadoes, rabbets, glue, and screws, it’s simple to construct but very robust and useful.

The cupboard is ready on smooth-rolling casters, so the 32-in.-wide high may be positioned behind the noticed to help each side of a giant panel reduce, or positioned beside the noticed for lengthy crosscuts. And its 48-in. size will help the longest boards I rip. That mentioned, be happy to adapt these dimensions to fit your circumstances.

I made a decision to color the cupboard black to match my SawStop cupboard noticed, finishing the look with black laminate on high. The laminate will not be elective on this challenge, however the paint is. Whether or not sprayed or rolled, it makes the challenge slightly extra sophisticated.

Development methods

I selected 3/4-in. MDF for the cupboard materials as a result of it’s flatter than plywood, more durable than particleboard, has a really constant thickness that produces tight dado joints, and is less complicated to stick to plastic laminate. As a result of MDF panels are often 49 in. extensive, you’ll have the ability to get the 48-in.-long elements out of it effectively, whereas chopping off the manufacturing unit edges. You’ll want roughly two and a half sheets of MDF to construct the challenge.

Slick, multifunction high

When it’s not supporting table-saw cuts or benchtop instruments, I’ll be utilizing the highest of this cupboard for challenge meeting. So I utilized countertop laminate to the highest to withstand glue. The three-in.-dia. casters create a 4-in.-high toe house underneath the cupboard, making it simple for me to face on all sides of it. And there are brakes on all 4 wheels to lock it in place.

Simply as importantly, the laminate additionally covers the meeting screws uncovered on the highest of the cupboard field. And final however not least, it helps the desk to do its predominant job even higher, by eliminating friction underneath sliding workpieces.

Versatile I-beam development

The cupboard and its contents are very heavy, so I designed the construction to help tons of of kilos with out sagging. The vertical members carry masses on to the casters, they usually mix with the highest and backside to create an I-beam of kinds, which isn’t solely very inflexible however leaves open compartments on three sides.

For added reinforcement, I added hardwood cleats to the highest and backside panels. The higher ones additionally function handholds when I’ve to maneuver the desk, and the decrease ones preserve contents from falling out. On the closed facet of the cupboard, which lacks any handholds, I mounted a hefty 24-in. seize bar.

Constructed-in storage

The open compartments settle for any association of adjustable cabinets. In addition they make it simple to clamp issues on high of the cupboard, they usually make good kneeholes for seated work.

Be happy to adapt the structure to fit your personal storage wants. I organized mine with open ends to carry my clamp assortment, and open compartments up entrance for storing jigs and benchtop machines.

Modify the peak in your noticed

The highest of the desk must be 1/8 in. decrease than the floor of your desk noticed. This offset will enable for minor flooring irregularities and stop sagging workpieces from getting caught on its vanguard. I deliberate mine for my SawStop cupboard noticed, fitted with SawStop’s industrial rolling base. In case your noticed is totally different, measure its working peak, in addition to the peak of the casters you buy, and alter the peak of the cupboard elements accordingly.

As a result of my noticed’s cell base stands out 6-1/2 in. from the noticed cupboard, it retains the outfeed cupboard not less than that far-off. Which means I didn’t want to chop clearance slots within the tabletop for my miter gauge or the sliding runners underneath my crosscut sled. However totally different saws, miter gauges, and crosscut sleds may require shallow clearance dadoes within the tabletop.

You received’t see them within the photographs, however I’ll be including bolt holes to the highest of my desk to lock down jigs and machines for secure operation utilizing bolts, washers, and wing nuts.

-Carl Spencer is a retired cabinetmaker in Nolensville, Tenn.

From Effective Woodworking #314 To view your entire article and to see how Carl constructed his outfeed desk,  please click on the View PDF button beneath.

Effective Woodworking Advisable Merchandise

Freud Tremendous Dado Noticed Blade Set 8″ x 5/8″ Bore

Leaves a dado with a flat backside and even performs glorious on plywood and melamine.

Forrest Woodworker II Blade

A top quality, staple blade in your desk noticed. With 48 enamel, it’s appropriate for each ripping and crosscutting.

Veritas Precision Sq.

This precision sq. is extremely versatile, from checking squareness to dialing in machine setups.

View PDF